Posts Tagged ‘Oil Burner’

Oil Burner Furnace Repair

Saturday, November 21st, 2009
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Another common problem that happens with oil burners in furnaces is a defective protectorelay.

What exactly does it do? The oil that comes out of the burner nozzle turns into a fog.  This fog is is ignited with an electric spark that is generated from the transformer.

This spark bounces across electrodes placed in front of the nozzle and is blown into the oil spray a blast of air.  The current generated by the fire on the window of the cell is conducted to a protecto-relay and keeps the relay engaged and the burner motor running.

If the fire goes out, the burner will shut down to prevent a build up of un-ignited fuel which has the possibility to create a very explosive condition. This device, also known as a burner relay,  also has another function. It has a transformer built into it that transmits a 24 volt current to the thermostat which signals for more heat.

Protectorelay

This is a very important item on your boiler or furnace and it has the ability to give you a lot of problems.  At times for no reason whatsoever it can lock out which in effect shuts down your heat.

If this tends to happen a lot then you need to look into getting a professional to install a brand new protectorelay on your oil burner.  This safety device works great when its working well and can cause major headaches when it is not.

Here are some instructions if you do decide to change it yourself.

Before you rip out the the relay, do yourself a favor first, check or change the cad cell.  This is the device the detects the fire when your oil burner lights and tells the protectorelay to keep the burner running.  When the cad cell becomes defective it does not send a strong enough signal to the relay to do this.

Once you have done this you can begin fixing your problem.  Its not very difficult if you know what you are doing.  It will take a matter of minutes.

Caution- turn the power completely off!  Make sure of this so that you do not get shocked!

Loosen the two screws on the junction box and slide off the relay.  Take a marker and mark the wires and the connection for each one of them.  This will make putting the new one on a breeze because you will know exactly how to get the wiring back correctly.  Some people even like to have the new protectorelay on hand and connect one wire at a time.

Reconnect the wires to the new control and you are about done.  Put it back on the junction box and turn back on the power.  Your oil burner in your furnace will now be running like it should.

Make Oil Burners Run Efficient as Possible

Tuesday, October 6th, 2009
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Its time to start thinking about how you can make your oil burner run as smooth as it possibly can.

Winter will be here for most of us within a month.  For some of us who live further north its already here.

Soon you are going to be turning up the heat.  And its for this very reason you want to make certain you have your oil burner in your boiler or furnace running as efficiency and smoothly as possible.

I wish everyone could run their oil burner on waste oil like me but the reality is that they are expensive and only a small section of the population are going to be able to afford them.

Heating oil, which most people use to power their oil boiler or furnace, is going up.  Its now ranging between $3.50 a gallon to $5.00 a gallon in some harder to reach places.  It has been predicted by industry experts that the heating oil prices are set to rise even more in the future due to global economic factors and the overall strength of the US dollar.

Now if you have not had your oil burner and chamber cleaned in several years I highly recommend you do that.  They do get dirty over time.  Most of you are using heating oil so it will not get nearly as dirty as people using waste oil but nevertheless the combustion chamber is still getting blow by and needs to be cleaned every couple years.

Get a tune-up.  They usually cost $200 but the price is worth it.  The tune up and annual inspection will usually consists of five parts: visual inspection, cleaning, operation (adjustment and analysis), parts replacement and documentation.

Without going into a lot of detail the technicians have special tools and sensors that allow them to quickly pinpoint any problems or “energy hogs” you might have.

They also usually clean your oil burner and replace its nozzle which gets easily clogged due to moisture and debris.

In addition they clean the flame retention ring, clean soot of the insulators, check oil pump pressure, check for sludge in the holding tank, look for leaks in any lines and valves, and replace the filters.

A good tune up for an oil burner system will take several hours and I would be wary of anyone charging less than $200-$250.  Ask them what’s included in their inspection and make sure what I just mentioned is included.

Another way to increase your efficiency would be to get a heat manager which helps control fuel consumption.  I bought the Beckett fuel economizer but there are others.  I saw a 15-20% reduction in fuel when I did this.

Be proactive.  Get these things done before the winter fully hits or something goes wrong.  In several weeks heating your home is going to be one of your biggest expenses so do what you can to make sure your oil burner is running at it’s best so that you do not have to pay more than you need to.

Maximize Oil Burner Efficiency

Tuesday, September 1st, 2009
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I have written about this topic before but I think its a really important subject that can help people with save a lot of money on their heating bill.   This  is of interest to anyone who desires better fuel efficiency.

If you have a boiler you need to purchase a fuel economizer because they really can reduce your heating needs by 20%.

My own personal oil burner has used 2-3 less gallons of waste oil everyday since I installed it and if you are a person that uses heating oil than those savings at$ 2.50/gal equal savings of $7.50 daily.  That’s significant.

Over the course of a month that’s $210.  Now heating oil is different than waste oil but even if its half that amount its worth it!

beckett-heat-manager

I have a Beckett Heat Manager.  I have found this device to be the best in my own personal experience and talking with several professionals I know (I am not getting paid to say this, I promise). 

You will usually find that they retail for approximately $300 if you buy it at any heating store.  You can find them for significantly less online. 

I got mine for $185.00.  I guess its worth the savings buying the Heat Manager online if you can stand to wait several days to a week.

It works by automatically adjusting the oil burner’s firing patterns and the normal water temperature to match the system’s heat load.  They are designed to work with the controls of your existing boiler controls and the aquastat ( the device used in hydronic heating systems for controlling the water temperature). 

I have not had any trouble with mine and I have a fairly intricate set-up that’s highly multi-zoned.

The ads for this device said that it controls fuel consumption, wear on parts, flue emissions, and electrical usage and I have found all these things to be true.  I was really pleased with this purchase so I figure it was worth it to reiterate what I said over six months ago about this particular product. 

They are great for anyone who owns an oil burner hooked up to a boiler type system.