Archive for the ‘Oil Furnace’ Category

Oil Burner Pump Problems

Monday, November 9th, 2009
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In case you did not already know letting your oil burner pump run dry on your furnace is to be avoided at all costs.  But if you do, here is some troubleshooting advice.

Sometimes this happens due to inadequate planning  and other times it happens because we think we have enough heating oil to last us for a specified period when in reality we do not.  Most above the ground tanks have gauges attached to the top of them so you can easily check the level.

Just for your information not only is it a pain to re-prime your pump but letting it happen too many times can really burn up your pump.  In addition, you may not realize it but you are sucking in all the sludge and condensation that sits at the bottom of your oil tank into your lines, filters, and nozzle when you let it run dry.

Your furnace will not just start up after you fill your tank back up with heating oil.  In some cases you will be able to just get away with just pressing the red “reset” button.  This will cause your system to bleed itself.  But more than likely you will have to manually do it.

When you run a burner oil pump out of fuel you get air in the pump.  And if the air is not bled out of the pump at the proper place it will not prime.

Here are the steps you need to follow to bleed and prime your oil pump:

  • Turn off your furnace. There should be a toggle switch on the machine for this.
  • Locate the bleeder valve attached to the fuel pump (looks like a small nipple) and open it up
  • Turn your furnace back on
  • Allow air, oil and sludge to escape from the bleeder valve until you get a solid flow of oil
  • Close the bleeder valve
  • Repeat starting at the first step if the furnace still does not start.

I would highly recommend wearing gloves when you are doing all this.   Whenever you are dealing with oil of any sort you should wear gloves.

If you do not have access to heating oil right away you can substitute if for diesel fuel.  Keep in mind that you are most likely have to do those steps again, and again,  and again (are you starting to get the picture) until oil starts to flow.

Also, attach a short section of nylon tubing to the bleeder.  Put the other end of the tube into a bucket or container.  This is to catch all the oil coming out so that it does not go all over the place.  It can be quite messy if you do not do this.  Once you have your oil furnace going make certain you tighten the bleeder valve firmly with a wrench.

Please remember that you are dealing with fuel and fire here, so take caution.

This is the general process for most furnaces but this procedure may not work on all of them. If you are at all unsure please call a qualified Burner Service Technician.

If you do not take care, it is possible to make a huge mess. At a minimum, you WILL get oil on your hands.  That is why you want to open up the bleeder carefully.

Last, but not least, I would like to point out that it is not uncommon to plug your filter or nozzle when you run a burner out of oil.  This may not happen but just be prepared if it does.    Sludge sits at the bottom of your tank and this is what your system was sucking.  You might have to replace them.

Oil Furnace From Local Automotive Shop

Wednesday, August 5th, 2009
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Here is some pictures of waste oil furnaces I saw today.  I used to give tons waste oil to these guys years ago before I bought my oil boiler because they never had enough to last them throughout the whole winter.  They do mostly automotive work and I assume that when the owner first purchased his oil furnace he thought his business would do more than enough oil changes to provide fuel for it.  Boy was he wrong.

HorizonOilFurnaceFrontview

I talked with one of his employees at length and he said that not too long in the winter they have to shut the oil furnace off and switch back to natural gas.  When they get a nice quantity of motor oil they switch back to that. Sounds like a complete waste of time and money in my opinion. Especially when its so easy to get all the used motor you need if you look hard enough.  Any major tire shop, automotive shop, quick lube, or large construction company that maintains its own vehicles will usually generate a couple barrels of oil every month.  All you have to do is ask for it.  They will be more than happy to give it to you.  Its a pain to get rid of it and a lot of these places have to pay to have it picked up.

oilfurnacesideview

The guy told me that they have had to replace the oil pump twice since they have had it.  Now I do not consider myself a totally trained professional but I have tons of experience with these things and I think the oil pump is going out because they keep letting their holding tank run out of oil.  How do you think the oil pump gets its lubrication in a furnace or a boiler?  I think this could be especially true in a furnace because the oil is pumping upwards to the furnace instead of lateral in an oil boiler.  They have not had their furnace that long for them to be having these problems.

OilPump

Oh, and did I mention that they had to get their oil burner totally rebuilt inside the furnace.  I am witting this post to explain to you what can happen if you do not take care of your investment.  The employee says that they filter the oil and clean it but I have my doubts.  Unless you have a machine that was made on a Monday it will last a long time if you clean it, gets routine tune ups from time to time, and filter the oil going into it making sure as little dirt and moisture gets into it as possible.