Archive for the ‘Burner Troubleshooting’ Category

Oil Burner Furnace Repair

Saturday, November 21st, 2009
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Another common problem that happens with oil burners in furnaces is a defective protectorelay.

What exactly does it do? The oil that comes out of the burner nozzle turns into a fog.  This fog is is ignited with an electric spark that is generated from the transformer.

This spark bounces across electrodes placed in front of the nozzle and is blown into the oil spray a blast of air.  The current generated by the fire on the window of the cell is conducted to a protecto-relay and keeps the relay engaged and the burner motor running.

If the fire goes out, the burner will shut down to prevent a build up of un-ignited fuel which has the possibility to create a very explosive condition. This device, also known as a burner relay,  also has another function. It has a transformer built into it that transmits a 24 volt current to the thermostat which signals for more heat.

Protectorelay

This is a very important item on your boiler or furnace and it has the ability to give you a lot of problems.  At times for no reason whatsoever it can lock out which in effect shuts down your heat.

If this tends to happen a lot then you need to look into getting a professional to install a brand new protectorelay on your oil burner.  This safety device works great when its working well and can cause major headaches when it is not.

Here are some instructions if you do decide to change it yourself.

Before you rip out the the relay, do yourself a favor first, check or change the cad cell.  This is the device the detects the fire when your oil burner lights and tells the protectorelay to keep the burner running.  When the cad cell becomes defective it does not send a strong enough signal to the relay to do this.

Once you have done this you can begin fixing your problem.  Its not very difficult if you know what you are doing.  It will take a matter of minutes.

Caution- turn the power completely off!  Make sure of this so that you do not get shocked!

Loosen the two screws on the junction box and slide off the relay.  Take a marker and mark the wires and the connection for each one of them.  This will make putting the new one on a breeze because you will know exactly how to get the wiring back correctly.  Some people even like to have the new protectorelay on hand and connect one wire at a time.

Reconnect the wires to the new control and you are about done.  Put it back on the junction box and turn back on the power.  Your oil burner in your furnace will now be running like it should.

Oil Burner Pump Problems

Monday, November 9th, 2009
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In case you did not already know letting your oil burner pump run dry on your furnace is to be avoided at all costs.  But if you do, here is some troubleshooting advice.

Sometimes this happens due to inadequate planning  and other times it happens because we think we have enough heating oil to last us for a specified period when in reality we do not.  Most above the ground tanks have gauges attached to the top of them so you can easily check the level.

Just for your information not only is it a pain to re-prime your pump but letting it happen too many times can really burn up your pump.  In addition, you may not realize it but you are sucking in all the sludge and condensation that sits at the bottom of your oil tank into your lines, filters, and nozzle when you let it run dry.

Your furnace will not just start up after you fill your tank back up with heating oil.  In some cases you will be able to just get away with just pressing the red “reset” button.  This will cause your system to bleed itself.  But more than likely you will have to manually do it.

When you run a burner oil pump out of fuel you get air in the pump.  And if the air is not bled out of the pump at the proper place it will not prime.

Here are the steps you need to follow to bleed and prime your oil pump:

  • Turn off your furnace. There should be a toggle switch on the machine for this.
  • Locate the bleeder valve attached to the fuel pump (looks like a small nipple) and open it up
  • Turn your furnace back on
  • Allow air, oil and sludge to escape from the bleeder valve until you get a solid flow of oil
  • Close the bleeder valve
  • Repeat starting at the first step if the furnace still does not start.

I would highly recommend wearing gloves when you are doing all this.   Whenever you are dealing with oil of any sort you should wear gloves.

If you do not have access to heating oil right away you can substitute if for diesel fuel.  Keep in mind that you are most likely have to do those steps again, and again,  and again (are you starting to get the picture) until oil starts to flow.

Also, attach a short section of nylon tubing to the bleeder.  Put the other end of the tube into a bucket or container.  This is to catch all the oil coming out so that it does not go all over the place.  It can be quite messy if you do not do this.  Once you have your oil furnace going make certain you tighten the bleeder valve firmly with a wrench.

Please remember that you are dealing with fuel and fire here, so take caution.

This is the general process for most furnaces but this procedure may not work on all of them. If you are at all unsure please call a qualified Burner Service Technician.

If you do not take care, it is possible to make a huge mess. At a minimum, you WILL get oil on your hands.  That is why you want to open up the bleeder carefully.

Last, but not least, I would like to point out that it is not uncommon to plug your filter or nozzle when you run a burner out of oil.  This may not happen but just be prepared if it does.    Sludge sits at the bottom of your tank and this is what your system was sucking.  You might have to replace them.