Archive for March, 2009

My Waste Oil Boiler

Tuesday, March 17th, 2009
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I got my waste oil boiler back in 2007.  Its an Energy Logic Black Gold boiler.  Why did I go with this particular model.  In my research this brand had the highest track record and the local distributor in my area was really friendly and knowledgeable. 

Side View of My Oil Burner

Side View of My Oil Burner

I purchased the EL-200 B Waste Oil Boiler Model 200.  I bought the optional 250 gallon workbench storage tank with it.

I really liked this particular waste oil boiler.  Here are some keys facts with my particular model:

  • Fuel Flow Rate                            1.4 Gallons
  • BTU Input                                    200,000 BTU/ 58.3 kW per hour
  • Water Output Temp                    230 F
  • Domestic Hot Water Output        4.0 Gallons Per Minute
  • Weight                                        1237 lbs

The following people who have the following should think about buying a waste oil burner if they wish to save money over the course of five years and live in a place with at least three months of winter.  In floor radiant heating, paint booths, evaporation, potable hot water, truck stops, car and truck washes, make-up air, hot water, dishwashers, supplement to HVAC systems.

Energy Logics waste oil boiler also comes with a three year warranty on all parts and a ten year warranty on the heat exchanger.

If you have a huge warehouse you have to heat you might want to think about the Model 500.  It produces 8.0 gallons of hot water per minute in instead of the 4.0 gallons per minutes that my model 200 produces.

I live in Alaska and got my particular oil burner shipped from Kent, Washington.

Would really sold me on my particular boiler were a couple things.  Its known to be the most low maintenance out of all the boilers out there.  Waste oil heaters break down easier that people realize and I knew several people who had gotten them and they had problems with them from day one.  My model is known to be the most “problem free” out the all the choices.

My boiler also weighs significantly less than most cast iron boilers by a long shot yet puts out three times more heat per pound than them.  A cast iron boiler can easily weight 2100 lbs while mine weighs half of that.  That made is cheaper to be shipped and easier to install.

And finally I found that my particular waste oil boiler is the easiest to clean.  I can swing out a door and it gives me access to the combustion chamber, nozzle,tubes, and flame retention head.  To keep your oil burner running a top speed you have to clean it regularly and stay on top of it.

My 200 model cost me $5,698 for the base package.  Several things were added to that number to make it a lot more (it always is in life, isn’t it).  It cost $7,898 once you add the domestic hot water coil.  Then you add another $1198 for the 250 gallon workbench tank with furnace stand.  Then add another $94 for the plumbing and hardware package and tank gauge.  Everything was supposed to come to $6990  but there were several other things that made it closer to $8,000.  Then you have to add a little over $2,000 for shipping.  Then I had to pay this guy approximately $2,000 once it was all said and done to actually install my waste oil boiler in my shed and connect the tubing to my house and massive 1, 700 square foot new garage I built for my oil change business.  So all together I spent a good $12,000 on the whole thing.  And I also bought some add-ons after that make the system more efficient.

I said all the numbers to emphasis that this is going to be a long term return on your investment.  Your waste oil boiler is not going to pay for itself  for at least three years depending on where you live.  But once it does, think about it, you heat is virtually free.  You will not be a slave to the natural gas company any longer.  Think of how good that feels.  Its freedom.

This has been an abnormally cold winter where I live.  It was in the under zero Fahrenheit range for three weeks between late December and January 2009.  The warmest day during that period was 1 degrees for maybe an hour.  I was burning 23 gallons per day.  I got my bill and it said “$8.00″  Everyone else was getting a bill for at least $350 and that was for an average sized house.  I have a well sized house and a massive garage.  My bill would have been at least $500 that month.  But it was only sixteen dollars.  Do you know how liberating that felt?!  The meter reader reset my meter several times and keep coming back because he couldn’t understand what was going on.  Its turned from confusion into anger.  Finally he got his manager to come and check it.  He could not figure it out.  Why didn’t he just ask me what was going on??  He came back for a third time two weeks ago and was pissed off.  He thought I was tampering with the meter.  I told him I was not.  He did not believe me.  He told me that he had reset the meter several times and that he was going to get to the bottom of this.  I told him that I had a waste oil boiler.  He did not understand at first.  I guess he had meet many people with that especially in a residential neighborhood.  Who could afford it??  Anyway I had to explain and show him my set up and he calmed down.  It felt good to see his face.  I felt so free. I was out of Matrix.  At least one of my bills were.  It was satisfying to see his face so confused.  “We don’t own you anymore”?  That’s what I registered.  No, they do not.  The natural gas company here gets $8 per month from me for having the service available just in case.  Nothing more nothing less.  HA.

250 Gallon Workbench Storage Tank

250 Gallon Workbench Storage Tank

I definitely recommend an oil burner to whoever can procure the right supply of oil.  Its a truly worthwhile investment.  If you have the patience and the time to keep up with the maintenance and do not spending a large sum knowing you are going to get it back plus much more in the future you need to buy a waste oil boiler.  You will not regret it.

If you have any questions about my boiler or want to make any comments please feel free to.  I try to check this site once per day.  I will provide whatever help I can. I have also written several post about increasing  fuel efficiency for your machine as well as specific prices you will have to pay to get them.

Waste Oil Boiler Maintinance Advice

Monday, March 16th, 2009
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huffybaiboilersmall

My Energy Logic Black Gold Boiler

My waste oil boiler has been using tons of oil lately. This is the main reason why I said in a previous post to always have a backup oil supply before purchasing one. I got a huge supply for the local tire changeover company and its a good thing I did. Its March now and I have been using twenty gallons per day of waste oil to heat my oil burner.

I got a bad batch of waste oil from an airline mechanic facility. I think that is why my boiler was running rough for a little bit. Its fifty weight oil but I think they had some antifreeze and other contaminates in it. My boiler just did not sound the same for several days. Maybe it was all in my head but I do not think so. You really want to make sure that most of the oil you get for your oil burner does not have chlorine or more importantly any coolant in it. Large quantities of coolant can really mess up your waste oil boiler. I mean really mess it up. Its almost impossible to avoid getting a little bit of coolant or water in the oil but it should be reduced as much as humanly possible.

This is why I filter the hell out of all the waste oil I get. I filter it three times before it goes into my boiler. This is very important. I filter the oil when taking it out of my oil tote going into the holding tanks in my garage. Then I filter it again when the oil flows from the holding tank to the actual boiler holding tank in my shed. Then I filter it again in the shed. I use a 30 micron filter. Filtering your oil is very important. I have seen people who had these boilers just take the oil they got and put it into their waste oil burner. Are you kidding me??? This is the reason why several quick lubes, I will not say their names, had some much problems with their oil boilers for years and finally got rid of it. Their stupid employees were not filtering the oil like they should have. You would think that the owner would have started doing it himself or having his manager do it but it never happened. He finally got so frustrated that he took the boiler out and installed his regular heat back in. A fifteen thousand dollar loss that could have been avoided.

BTW I have received questions about what type of waste oil these boilers take. The answer is any weight up to 90. You can put any motor oil you can think of it in. You can also use gear lube and transmission fluid as fuel for your oil burner as well. These boilers really like transmission fluid. They run like gold on that stuff. Its a little bit harder to get a hold off unless you have a transmission shop though. Just a heads up.

oilvatssmall

My Waste Oil Holding Tanks in My Garage

Waste Oil Burner Fuel Economizer

Sunday, March 15th, 2009
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If you want to increase the efficiency of your oil burner and it powers a boiler type system then you need to read this post.  There is a special device that will dramatically improve its performance no matter if it runs on conventional fuels or waste oil.

Boiler Fuel Economizer

Boiler Fuel Economizer

There is a small device you can invest in for your hot water heating system called a fuel economizer.  It is worth its weight in gold.  Literally.  I got one over a year ago and it has reduced my energy needs 10-20%.  I log how much waste oil I used everyday and I saw a different immediately.  I started burning 2-3 less gallons of waste oil in my boiler daily.  My efficiency went way up.

I purchased the Beckett Heat Manager.  It retails for approximately $300.00.  I went to Johnstone Wholesale Supply here in town.  This is a place that sells wholesale plumbing supplies to boiler businesses.  They do not sell to the end user.  I know a guy there and was able to get my fuel economizer for about $185.00.  I love it.

It has several modes on the panel so you know exactly what it is doing.  It has Standby Mode, Economizing Mode, Burner Enabled, Low Temperature Limitm and a Check Sensor Light.  Its very small and does not take up much space.

I would highly recommend anyone with a waste oil boiler to go online a purchase one of these devices.  If you save just two gallons per day of waste oil thats 730 gallons saved over the course of the year.  And I am telling you I have saved more than that.  It has been 3 degrees where I live and my boiler has been burning on average about 19 gallons per day.  If I did not have that fuel economizer than it would most likely be 23-24 gallons per day.

Here is the website description of the fuel economizer.

The Heat Manager fuel economizer is the newest advance in boiler controls for residential boilers. It works with any fuel, and improves hot water home heating systems. And, it’s guaranteed to reduce heating fuel consumption by at least 10%!

Your boiler burns fuel (i.e. natural gas, oil or propane) just like your car burns gasoline. When your boiler runs for long periods of time and creates lots of hot water, it is like a car cruising down the highway. It’s operating at its peak efficiency. However, when less heat is needed, our boiler must turn on and off over and over again to keep you from getting too hot. This is like city stop-and-go driving, and your boiler’s fuel economy decreases dramatically. To make things worse, your boiler only knows two speeds: pedal to the metal, and full brake. Imagine how low your gas mileage would be if you drove around town flooring it and then slamming on the brake! Unfortunately, this is how your boiler operates. Adding a Beckett Heat Manager to your heating system will reduce the number of starts and stops by up to 30% and will give you a boiler that cruises – no matter how much heat is needed! This greatly improves your boiler’s efficiency and best of all, saves you money.

Best of all, lower heating bills are guaranteed! You will experience a savings of 10 to 20% in heating fuel usage with the Beckett Heat Manager boiler control.

    Benefits:

  • Keeps your boiler running at peak efficiency.
  • Saves fuel and money by automatically adjusting boiler output as energy requirements change.
  • Far less expensive than alternative upgrades.
  • Cost is recoverable in 12 to 24 months. After that, you continue to save money year after year.
  • Installation by a qualified technician is fast and easy.
  • No programming or follow-up visits are required.
  • Provides worry-free, fail-safe operation at all times.
  • Works with any heating fuel.
  • Can be installed on most new or existing gas, oil, or propane fired boilers.
  • No outdoor temperature sensor—no holes in your walls!
  • More even comfort level, since the heat being delivered exactly matches what is needed.
  • Less wear and tear on your boiler due to fewer on/off cycles.
  • Sold by R.W. Beckett Corp., dedicated to the heating industry for more than 65 years.
  • Backed by a 5-year replacement warranty.
  • Guaranteed to reduce energy consumption at least 10% or we will refund the full purchase price of the product.

Basically from what I can deduce it keeps your waste oil burner from running hot all the time.  Temperature is important when talking about fuel consumption.  I remember when I was selling cars the new models were supposed to get better gas mileage than the older ones.  I asked why and was explained that the newer engines are made with a different type of metal that does not hold heat so the engine does not get as hot.  That alone raised the gas mileage by 1-2MPG.  The same I guess applies here.

Must have for any waste oil boiler owner who wants maximum efficiency!!